Vertical HT Bobbin / Cone Dyeing Machines JUSA

Vertical HT Bobbin / Cone Dyeing Machines JUSA Specification

Type
HTHP (High Temperature High Pressure) Vertical Package Dyeing Machine

About Vertical HT Bobbin / Cone Dyeing Machines JUSA

General Product Specifications

Cooling System: Highly efficient external plate or tubular heat exchanger for rapid temperature reduction.

Product Type: HTHP (High Temperature High Pressure) Vertical Package Dyeing Machine.

Material: All wetted parts made of corrosion-resistant AISI SS 316L/316Ti stainless steel.

Capacity: Ranges from sample sizes (15 kg) to industrial production (1002,000 kg).

Computerized: Yes (Fully automated PLC with touchscreen interface for recipe management).

Automatic Grade: Fully Automatic (covers filling, heating, dosing, and draining).

Control System: Microprocessor-based controller (e.g., Setex or Sedo models).

Spinning Method: Package/Exhaust Dyeing (suitable for bobbins, cones, and muffs).

Power: Variable (from 5 kW for small units to 120 kW for high-capacity models).

Voltage: 380V 440V / 50-60Hz (3-Phase).

Weight: 1,500 kg to 8,000 kg depending on the batch capacity.

Dimension (LWH): Varies; a standard 500 kg machine is roughly 4,500 x 3,000 x 4,000 mm.

Color: Polished Stainless Steel or Industrial Grey.

Machine & Operation Details

Machine Type: Vertical Pressure Vessel.

Volume: From 50 liters to 10,000+ liters liquor capacity.

Temperature Range: Max operating temperature up to 140C.

No. of Chambers: Single vertical autoclave (capacity determined by internal carriers/frames).

Control Type: Automatic programmed logic control with pneumatic valves.

Pump Type: High-performance centrifugal turbo pump with inverter drive and flow reversal.

Features: Air pad system, low liquor ratio (1:4 to 1:7), and analog dosing.

Usage & Applications: Dyeing and bleaching of cotton, polyester, blended yarns, and sewing threads.

Fabric/Material Type: Suitable for yarn in package form (Cones, Bobbins, Cheeses).

Applicable Material: Cotton, Polyester, Viscose, Nylon, and Wool.

Advanced Dyeing Technology for Superior Yarn Quality

JUSA Vertical HT Bobbin / Cone Dyeing Machines employ HTHP technology, ensuring deep and uniform dyeing for all types of yarn. The integrated PLC control delivers automation and precision, enhancing operational consistency and reducing manual intervention to improve throughput and quality.

Optimized for Efficiency and Flexibility

With a capacity of 300 m3/hr and adaptable dimensions, these machines handle various batch sizes and yarn types. Their robust build allows for heavy-duty use in large-scale textile operations, making them suitable for businesses needing reliable, scalable dyeing solutions.

Comprehensive Service and Nationwide Support

India's trusted suppliers, service providers, and traders offer complete installation, training, and after-sales support. Warranty terms vary by seller, ensuring buyers can select packages best suited to their maintenance and operational needs for ongoing machine performance.

FAQ's of Vertical HT Bobbin / Cone Dyeing Machines a JUSA:

Q: How does the JUSA Vertical HT Bobbin / Cone Dyeing Machine enhance dyeing uniformity?

A: These machines utilize high temperature and high pressure (HTHP) technology with automatic PLC control, ensuring even dye distribution and penetration across all yarn packages, resulting in consistent shades and quality.

Q: What types of materials can be processed with this dyeing machine?

A: The JUSA machine is designed to handle all types of yarn materials, making it versatile for various textile applications, regardless of the fiber composition.

Q: When should I choose this machine for my textile operation?

A: If your operation requires high efficiency, automation, and the flexibility to dye diverse yarn types in medium to large batches, this machine is ideal. Its sturdy build and computerization support continuous industrial use.

Q: Where can I purchase or get support for these machines in India?

A: You can obtain these machines from authorized suppliers, service providers, and traders across India, who also offer installation and after-sales support to assist with setup and maintenance.

Q: What is the dyeing process like on this equipment?

A: The process involves loading yarn packages onto bobbins or cones, programming dye parameters using the PLC control, and running the HTHP cycle, which automatically completes pre-set dyeing stages for optimal results.

Q: How does the computerized system benefit everyday machine operation?

A: The computerized PLC system simplifies machine operation by automating controls, reducing manual errors, enhancing repeatability, and providing real-time monitoring of dyeing cycles for greater efficiency and productivity.

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