KARL MAYER knitting machine

KARL MAYER knitting machine Specification

Needle
Latch needle/Compound needle

Lead Time
30-45 days

Function
For producing tricot, lace, and technical fabrics

Knitted Type
Tricot, Raschel, Lace

Power
7.5 kW

Knitting Method
Warp Knitting

Control System
Computerized with touch-screen interface

Color
Standard Grey & Blue

Weight
Approx. 3800 kg

Gauge
E18-E32

Speed
Up to 1200 rpm

Drive Type
Servo motor drive

Product Type
Industrial Knitting Machine

Stitch Density
Electronically adjustable

System Support
Multiple pattern drive system

Application
Textiles, Home Furnishing, Sportswear

Racking
4-6 inches (adjustable)

Condition
New

Dimension (L*W*H)
6200 x 1500 x 2300 mm

Lubrication System
Automatic central lubrication

Operation
Noise-reduced, vibration-minimized operation

Fault Detection
Automatic fault alarm system

Production Output
High-efficiency, continuous operation

Frame Structure
Heavy-duty alloy steel

Yarn Feeding
Electronic yarn let-off system

Pattern Memory
Large memory for pattern storage

Machine Origin
Germany

Voltage
380V/50Hz, three phase

About KARL MAYER knitting machine

KARL MAYER HKS 2-3 EBA High-Speed Tricot Knitting Machine Manufacturer: Karl Mayer Model: HKS 2-3 EBA Machine Type: Electronic High-Speed Tricot Knitting Machine Technical Specifications Gauge: E 40 Working Width: 130 inches Number of Guide Bars: 23 bars Knitting System: Tricot Control System: Electronic Bar Control (EBA) Drive System: Individual electronic drives for guide bars Needle Type: Compound needles Machine Speed: High-speed operation suitable for fine-gauge fabrics Let-off & Take-up: Electronically controlled Fabric Take-down: Positive, electronically synchronized Lubrication: Centralized automatic lubrication system Fabric & Application Range Fine lace and net fabrics Lingerie and underwear fabrics Technical and elastic textiles Lightweight apparel fabrics Automotive and functional textiles (depending on yarn selection) Key Features & Advantages High productivity with excellent fabric quality Electronic guide bar control (EBA) for precise patterning Fine gauge E40 ideal for lightweight and high-definition fabrics Stable running at high speeds with low vibration Energy-efficient operation Low maintenance and high machine reliability Quick style changeover, ideal for flexible production

Advanced Control and Operation

Operate the KARL MAYER knitting machine easily with its intuitive touch-screen control system. The computerized interface streamlines production management, allowing quick pattern selection and monitoring. Integrated automatic fault detection and electronic yarn let-off system ensure minimal downtime and precise fabric quality, making it ideal for demanding textile industries.

Reliable and Efficient Performance

Built with a heavy-duty alloy steel frame, this machine is tailored for high-volume, continuous use. The automatic central lubrication and servo motor drive help maintain optimal operation while the low-noise, vibration-minimized features create a stable working environment. With output speeds up to 1200 rpm, manufacturers can accomplish large-scale textile tasks promptly.

Versatile Fabric Production

This warp knitting machine supports tricot, lace, and technical fabrics, employing latch and compound needles for maximum flexibility. Adjustable racking (4-6 inches) and gauge options (E18-E32) allow adaptation for various applications, from sportswear and home furnishings to industrial technical textiles in the Indian market.

FAQ's of KARL MAYER knitting machine:

Q: How does the KARL MAYER knitting machine ensure high-quality fabric production?

A: The machine utilizes an electronic yarn let-off system for precise feeding, automatic central lubrication for smooth operation, and automatic fault alarms for immediate error detection. These features collectively minimize defects and ensure consistent fabric quality.

Q: What types of fabrics can be produced using this knitting machine?

A: This machine is suitable for producing tricot, lace, and a wide range of technical fabrics. It employs a warp knitting method and offers versatility through multiple gauge options (E18-E32) and needle types including latch and compound needles.

Q: When should the lubrication system be maintained or monitored?

A: The KARL MAYER machine features an automatic central lubrication system, significantly reducing manual maintenance. Regular machine checks per manufacturer recommendations are advised to ensure optimal performance and longevity.

Q: Where can this knitting machine be used?

A: It is designed for industrial use in textile manufacturing environments, including facilities producing sportswear, home furnishings, and technical textiles-especially suited for suppliers, traders, and service providers within the Indian market.

Q: What is the process for changing patterns during production?

A: Operators can use the computerized touch-screen interface to load or recall stored patterns from the large memory. The system allows for swift pattern changes without lengthy downtimes, enhancing production flexibility.

Q: How does the automatic fault detection system work?

A: The automatic fault alarm alerts operators to any malfunctions or irregularities during operation. This enables timely intervention, reduces machine downtime, and helps prevent material waste.

Q: What are the key benefits of using the KARL MAYER knitting machine for industrial production?

A: Key benefits include efficient high-speed production (up to 1200 rpm), minimal manual maintenance due to automated systems, flexible pattern management, low-vibration and low-noise operation, and consistent output quality, making it ideal for large-scale textile applications.

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