Superba Heat-Setting lines

Superba Heat-Setting lines Specification

Product Type
Heat-Setting Line

Material
High-grade steel alloy

Capacity
Up to 1200 kg/day

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control Panel

Cooling System
Water and air cooling

Spinning Method
Continuous Heat-Setting

Voltage
380-440V, 50/60 Hz

Power
55 kW

Weight
Approx. 18000 kg

Dimension (L*W*H)
19500 x 3200 x 2700 mm

Color
Industrial Grey

Safety Features
Emergency stop, Overheat protection

Operator Interface
Touchscreen HMI

Installation Support
On-site available

Number of Chambers
4-8

Application
Carpet yarn, Bulk continuous filament processing

Heating Medium
Thermal oil or Electric

Noise Level
<80 dB(A)

Suitable Yarn Types
Polyester, Polypropylene, Nylon, Acrylic

Max Yarn Speed
Up to 500 m/min

Superba Heat-Setting lines Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
100 Units Per Month

Delivery Time
7 Days

About Superba Heat-Setting lines

Available for immediate acquisition: 8 complete Superba Heat-Setting lines (2010 Vintage). Superba is the global leader in continuous heat-setting technology, and this matching 8-unit fleet offers a rare opportunity to secure high-volume, uniform production capacity for premium carpet yarns. Each line is a fully integrated Superba TVP3 System, designed for continuous thermal treatment and high-efficiency winding. Unit Description Model / Type Thermofixation Tunnel TVP 3 (The Industry Standard) Automatic Doffing Winder B 401 (Bobinoir levée aut) Coiling Head (Screw Type) DAV 3 (Tête dépose à vis) Frizzing Machine MF 4 (Machine à Friser) Pre-Steaming / Turbo HEP 3 (Turbo-prévapo) Entry Cooling/Transport MAP 3 Accumulator NTV TVP 3 Technology: Utilizing saturated steam under pressure, the TVP 3 tunnel ensures perfect heat-set uniformity and bulk development across all yarn types. Versatile Texturizing: The MF 4 Frizzing units allow for high-quality "friezé" effects, essential for modern textured carpet styles. Automated Efficiency: The B 401 automatic doffing winders maximize uptime by allowing continuous production without manual intervention during package changes. Precision Tensioning: The NTV 3 accumulator acts as a vital buffer, synchronized with the winder to ensure zero-tension fluctuations during the heat-setting process. Technical Summary Manufacturer: Superba (France) Manufacturing Year: 2010 Total Lines Available: 8 Units Condition: Professionally maintained to OEM standards. Investment Highlight: Acquiring 8 matching Superba lines from a single source ensures consistent yarn quality across your entire facility and significantly simplifies spare parts Technical component specs Logistics and dismantling Bundle pricing options

Exceptional Heat-Setting Performance

Superba Heat-Setting lines deliver outstanding results in bulk continuous filament processing, excelling in the treatment of carpet yarns. Equipped with advanced thermal oil or electric heating, and offering both water and air cooling systems, these lines support high-speed production up to 500 meters per minute, making them ideal for modern textile operations.

Advanced Operator Control & Safety

Operators benefit from a streamlined, touchscreen HMI for simplified machine management, as well as intelligent PLC control systems for automation. Safety remains paramount with integrated emergency stops, overheat protection, and low noise operation below 80 dB(A), ensuring both user comfort and workplace security.

Versatile Application & Robust Construction

Purpose-built for polyester, polypropylene, nylon, and acrylic yarns, these lines cater to a wide range of carpet manufacturing needs. The high-grade steel alloy frame ensures longevity and stability, supporting an impressive daily processing capacity. Superba's expertise as a supplier and service provider in India guarantees reliable installation and long-term support.

FAQ's of Superba Heat-Setting lines:

Q: How is the installation of the Superba Heat-Setting line supported in India?

A: Superba provides comprehensive on-site installation support for its heat-setting lines across India, ensuring seamless integration into your facility and efficient commissioning by trained technicians.

Q: What types of yarns can be processed with this heat-setting line?

A: The machine is engineered to handle polyester, polypropylene, nylon, and acrylic yarns, making it highly suitable for diverse carpet manufacturing requirements.

Q: When should I use thermal oil versus electric heating for my process?

A: Thermal oil heating is ideal for facilities seeking consistent, energy-efficient high-temperature operations, while electric heating may be preferred for installations requiring flexibility or lacking access to central heating systems.

Q: Where can the Superba Heat-Setting line be utilized most effectively?

A: These lines are optimally used in carpet yarn production plants, especially for bulk continuous filament processing, providing superior productivity and results for manufacturers across India.

Q: What is the process for controlling and monitoring the machine's operations?

A: The heat-setting line features a modern touchscreen HMI and a PLC-based control panel, allowing operators to monitor, adjust, and automate machine parameters for optimal productivity and quality assurance.

Q: How does the cooling system benefit the heat-setting process?

A: The integrated water and air cooling system ensures rapid and uniform cooling of yarns after heat treatment, leading to improved dimensional stability and final product quality.

Q: What advantages does the Superba Heat-Setting line offer compared to traditional systems?

A: It provides high-speed automated processing, enhanced safety features, low operational noise, robust steel construction, and high daily capacity, ensuring reliable, energy-efficient operation and superior yarn quality.