Babcock Wash/Scour Range

Babcock Wash/Scour Range Specification

Condition
Used

Usage & Applications
Scouring and washing of textile fabrics (pre-treatment process)

Machine Type
Automatic Scouring Machine

Temperature Range
Room temp to 100C

Capacity
2500-3000 m/hr

Features
Robust construction, Corrosion-resistant, High operational efficiency, Energy-saving design

Fabric Type
Woven, Knitted fabrics

Applicable Material
Cotton, Polyester, Blends

Volume
Chamber volume: 1200 L

Pump Type
Centrifugal pump system

Power
90 kW

Manufacturing Year
2018

Speed
15-40 m/min

Weight
Approx. 30 to 35 tons

Control Type
PLC based

No Of Chamber
8 Chambers

Type
Wash/Scour Range

Voltage
415 V

Fabric width
1800 mm (Adjustable)

Dimension (L*W*H)
36 m x 5 m x 4 m

Automation Grade
Fully automatic

Colour
Industrial grey/blue

Heating System
Steam heated

Washing System
Counterflow spray/jets

Material of Construction
Mild steel with corrosion-proof coating

Installation Area Required
220 sq. m approx.

Safety Features
Emergency stop, Overload protection

Water Consumption
Approx. 3000-3500 L/hr

Roller Material
Stainless steel

Drive Type
AC frequency drive

Babcock Wash/Scour Range About

Babcock Wash/Scour Range 2001 Overview: The Babcock Wash/Scour Range, installed in 2001, offers a high-performance solution for textile washing and scouring operations, combining precision engineering with reliable process monitoring. Entry & Exit Rollers: 4.6m width, accommodating wide fabric processing. Wash Boxes: Four sequential wash boxes for thorough cleaning: Wash Box 1 15 rolls Wash Box 2 17 rolls Wash Box 3 17 rolls Wash Box 4 16 rolls Monitoring: Integrated Barco monitoring system for real-time process control. Material Handling: Menzel Accumulator (Model 110PS01, 2015) at entry, fed from A-frame with automatic unwinder. Menzel compensator with multiple rolls ensures smooth fabric handling. Energy & Water Efficiency: Potable water used in the heat transfer process and safely discharged to sewer. Steam condensed and returned to the condensate tank for reuse in the boiler, promoting energy savings. Benefits for Operations: Enhanced fabric quality through precise wash/scour stages. Optimized workflow with automated material handling. Sustainable operation with efficient water and steam recovery.

Advanced Fabric Scouring Solution

Engineered for both woven and knitted fabrics, this automatic wash/scour range meets the rigorous pre-treatment demands of the textile industry. Its adjustable fabric width, high speed, and fully automated operation streamline the process while maintaining excellent results for cotton, polyester, and blended textiles.

Durability and Safety Combined

Constructed from mild steel with a corrosion-proof coating and stainless steel rollers, this system is built for longevity, even under continuous use. Robust safety features like emergency stops and overload protection ensure a secure operating environment for personnel.

Efficient Water and Energy Usage

With water consumption of approximately 3,000-3,500 liters per hour and a 90 kW power requirement, the design prioritizes energy savings and operational efficiency. The steam heating system and efficient centrifugal pumps support high-quality washing while conserving resources.

FAQ's of Babcock Wash/Scour Range:

Q: How is the fabric washed and scoured in this range?

A: Fabrics are thoroughly washed and scoured using a counterflow spray and jet system across eight chambers, which ensures contaminants are removed efficiently before subsequent textile processes.

Q: What types of fabrics are compatible with this machine?

A: The Babcock Wash/Scour Range is suitable for woven and knitted fabrics, including cotton, polyester, and various blends, making it versatile for different textile applications.

Q: When is this wash/scour range typically used in fabric processing?

A: It is primarily used during the pre-treatment stage of textile manufacturing, preparing fabrics by removing natural oils, waxes, and impurities before dyeing or finishing.

Q: Where can this machine be installed, and how much space does it require?

A: This equipment is suitable for textile factories and processing units. It requires an installation area of approximately 220 square meters, with overall dimensions of 36 meters by 5 meters by 4 meters.

Q: What benefits does the steam heating and automation provide?

A: Steam heating ensures rapid and uniform temperature control up to 100C, while the PLC-based automatic system guarantees consistent operation, reliable safety features, and user-friendly management.

Q: How does the machine optimize water and energy use during operation?

A: The counterflow washing system and energy-saving design minimize water usage to about 3,000-3,500 L/hr and keep power requirements at a manageable 90 kW, reducing operational costs while maintaining quality.

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