Karl Mayer / Benninger Zell Sizing Machine

Karl Mayer / Benninger Zell Sizing Machine Specification

Product Type
Sizing Machine

Automation
Automatic

Capacity
2000-5000 m/day (adjustable)

Voltage
380-415 V

Power
35 kW

Speed
Up to 400 m/min

Weaving Width
1800-3600 mm

Color
Blue & Grey

Dimension (L*W*H)
Customized as per model

Weight
Approx. 10,000-18,000 kg

Energy Saving Features
Optimized drive system and heat recovery unit

Number of Sizing Sections
2-6 (as per configuration)

Model
Zell Sizing Series

Application
Warp preparation for weaving

Yarn Compatibility
Cotton, Polyester, Blended, Viscose

Working Condition
Continuous operation

Drying Cylinder Material
Stainless Steel

Spraying System
Precision nozzle for uniform application

Control System
PLC-based with touch screen panel

About Karl Mayer / Benninger Zell Sizing Machine

Karl Mayer / Benninger Zell Sizing Machine Type: Beam-to-Beam Sizing Machine General Specifications Head Stock Maximum Width: 2400 mm Warp Beam Capacity: Up to 1016 mm flange diameter Working Width: 1800 mm Maximum Can Width: 2000 mm Speed Range Minimum Speed: 0.4 m/min Maximum Speed: 125 m/min Expansion & Width Control Expansion comb with 32-section Zig-Zag design Pneumatic lifting and lowering Motorized width adjustment Side-to-side movement: Up to 40 mm Year of Manufacture / Upgrades Head Stock & Drying Drums: 2007 Pro-Size Box: 2017 Control System: 2024 (Latest upgrade) Pro-Size Box Details (Karl Mayer Latest Technology) 3 Squeeze Rollers with Automatic Regulation 1 Submerged Roller Box Width: 1400 mm Control System: KAMCOS Beam & Drying Section Feed Beam Size: Width: 180 cm Flange Diameter: 1016 mm Drying Cylinders: Quantity: 6 Nos. Diameter: 800 mm Working Pressure: 5 bar All cylinders Teflon covered

Advanced Automation for Seamless Production

The Zell Sizing Series by Karl Mayer / Benninger Zell integrates automatic features and a user-friendly PLC-based touch screen interface. Automation enhances productivity, minimizes manual intervention, and ensures consistent sizing quality across various yarn types. Operators benefit from easy monitoring, quick adjustments, and reduced downtime, making the system ideal for high-demand weaving operations.

Energy Efficiency and Sustainable Operation

Equipped with an optimized drive system and a heat recovery unit, the Zell Sizing Machine lowers operational costs by reducing energy consumption. These energy-saving features align with sustainable manufacturing practices, diminishing waste and improving overall factory efficiency while delivering superior performance.

Versatile Yarn Compatibility and Precision

The machine supports a range of yarns, including cotton, polyester, blended, and viscose, providing flexibility to textile manufacturers. Its precision nozzle spraying system ensures uniform application of sizing agents, enhancing yarn strength, minimizing breakage, and achieving consistent weaving quality in various applications.

FAQ's of Karl Mayer / Benninger Zell Sizing Machine:

Q: How does the PLC-based control system benefit the sizing process?

A: The PLC-based control system, paired with a touch screen panel, provides intuitive operation, real-time monitoring, and precise adjustment of machine parameters, resulting in improved accuracy, ease of use, and consistent yarn sizing.

Q: What types of yarn can be processed on the Zell Sizing Series machine?

A: This sizing machine is compatible with a variety of yarns, including cotton, polyester, blended, and viscose, making it suitable for diverse textile applications and production needs.

Q: When is it recommended to use the Zell Sizing Machine's energy-saving features?

A: The energy-saving features, such as the optimized drive system and heat recovery unit, function best during continuous, high-volume operations. This maximizes cost savings and reduces environmental impact throughout extended production runs.

Q: Where can the Zell Sizing Machine be installed and configured?

A: The machine is tailored for textile factories and weaving mills, primarily in India, and is customizable in dimensions and number of sizing sections to fit specific production requirements.

Q: What is the process for adjusting the working capacity of the machine?

A: Operators can easily adjust the capacity between 2000-5000 m/day by setting parameters on the touch screen panel, allowing for flexible output according to production demands.

Q: How does the precision nozzle spraying system enhance sizing quality?

A: The advanced spraying system ensures uniform application of sizing agents across all yarns, which improves adhesion, maintains yarn integrity, and helps achieve optimal weaving results with minimal waste.

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