High-Speed Texturizing / Twisting Line TG30 Series with Lycra Spandex Attachment

High-Speed Texturizing / Twisting Line TG30 Series with Lycra Spandex Attachment Specification

Product Type
High-speed texturizing and twisting machine

Material
Sturdy alloy steel frame, precision engineered parts

Capacity
Up to 400 m/min (varies with yarn type and denier)

Computerized
Yes, fully computerized controls

Automatic Grade
Automatic

Control System
PLC based digital control system with touch panel

Cooling System
Forced air cooling

Spinning Method
False-twist texturizing and twisting with Lycra/Spandex core

Voltage
380V/415V, 3-phase, 50/60 Hz

Power
7.5 kW (main motor); additional drives as per model

Weight
Approx. 1800 kg (varies by configuration)

Dimension (L*W*H)
8500 mm x 1200 mm x 2200 mm

Color
Industrial blue and cream

Number of Positions/Spindles
Up to 16 positions per machine (customizable)

Application
High-performance yarns for hosiery, sportswear, stretch fabrics, etc.

Feed Yarn Range
20-300 denier for polyester, nylon, and blends

Noise Level
< 75 dB (max. under normal load)

Lycra/Spandex Attachment
Integrated feed system for regular or air-covered spandex

Twisting Range
Up to 2000 TPM

Lubrication
Centralized automatic lubrication system

Take-up Package Size
Up to 6 inch diameter

Heater Type
Precision ceramic or aluminium heaters with PID control

Creel Type
Modular, easy-thread creel with tension device

Safety Features
Emergency stop, overload protection, guard covers

About High-Speed Texturizing / Twisting Line TG30 Series with Lycra Spandex Attachment

High-Speed Texturizing / Twisting Line TG30 Series with Lycra Spandex Attachment This advanced yarn processing line consists of single-heater and double-heater TG30 series machines, designed for high-speed, stable production of nylon and spandex-covered yarns. Equipped with automatic doffing, Lycra spandex attachment, and precise package control, the system is ideal for continuous, high-quality output. Machine Configuration Single Heater Machines (5 Units) Machine Nos.: 01, 02, 07, 08, 09 Model: TG30AE Years: 2005, 2006, 2009 Double Heater Machines (4 Units) Machine Nos.: 03, 04, 05, 06 Model: TG30/2AE Years: 20052007 Additional Machines RG12 Year: 2012 | Serial No.: 201100010 RG6F2 Year: 1996 | Serial No.: 95103 Key Features & Technology Spandex Processing: Lycra spandex attachment available Doffing System: Fully automatic Package Shape: Cylindrical Drive System: Individually controlled line shafts Layout: Single-sided Number of Positions: 96 & 64 Operating Parameters Running Material: Nylon (PA) Spandex Capability: Yes Running Denier: 140D / 3 Ply 54D / 40 Filament Running Speed: 600800 m/min Mechanical Speed: Up to 1100 m/min Package & Take-Up Details Initial Traverse Length: 190 mm Take-Up Tube Dimensions: Length: 229 mm & 280 mm Inner Diameter: 69 mm Take-Up Package Diameter: Running: 165 mm Maximum: Up to 250 mm Package Weight: Up to 4 kg (190 mm traverse length) Supply Package: 1 end running + 1 standby per position (trolley creel system) Count Range Yarn Count: 7 330 dtex Utility Requirements Electrical Power: 480 V, 3 Phase, 60 Hz Compressed Air: 7 bar (including auto doffing operation) Applications Nylon yarn texturizing Spandex-covered yarn production Stretch and elastic yarns for apparel and technical textiles High-speed, continuous industrial production

Customizable Multi-Spindle Design

The TG30 Series offers up to 16 spindles per machine, allowing manufacturers to scale production according to requirements. The modular creel system with tension devices ensures smooth yarn feeding and easy adjustments, accommodating different yarn types and deniers.

Advanced Spandex Integration

Integrated Lycra/Spandex attachments support both regular and air-covered spandex feeding, enabling the production of stretch yarns for varied applications. This system simplifies the creation of high-quality blend yarns, essential for modern textile markets.

Precision Control & Automation

Featuring a PLC-based digital system and intuitive touch panel, all functions of the TG30 Series are fully computerized. This not only enhances operational reliability but also allows for real-time monitoring and precise control of process parameters for consistent yarn quality.

Safety and Efficiency

Operator safety is prioritized with built-in emergency stops, overload protection, and guard covers. Additionally, the centralized automatic lubrication system and forced air cooling mechanism extend equipment longevity and maintain operational efficiency even at high production speeds.

FAQ's of High-Speed Texturizing / Twisting Line a TG30 Series with Lycra Spandex Attachment:

Q: How does the TG30 Series accommodate different yarn types and deniers?

A: The TG30 Series is engineered with a flexible modular creel and adjustable tension devices to handle feed yarn ranges from 20 to 300 denier, supporting polyester, nylon, blends, and spandex. Its design enables easy transition between various materials and yarn specifications.

Q: What is the process for texturizing and twisting yarns on the TG30 Series?

A: Yarns are fed through the easy-thread creel, heated with precision-controlled ceramic or aluminium heaters, and twisted via the false-twist method. An integrated system allows the introduction of Lycra or spandex, which can be air-covered or regularly fed for core-spun yarns.

Q: When is it recommended to use air-covered spandex versus regular spandex on this machine?

A: Air-covered spandex is ideal for applications requiring enhanced stretch and soft touch, such as high-performance hosiery or sportswear. Regular spandex is suited for basic stretch yarns and core-spinning where conventional elastic properties are sufficient.

Q: Where can the TG30 Series be installed and operated?

A: The TG30 Series is suitable for textile manufacturing plants, specifically those in India and other regions using a 380V/415V, 3-phase, 50/60 Hz power supply. Its robust construction and moderate footprint make it adaptable to various industrial settings.

Q: What are the benefits of the fully computerized control system in the TG30 Series?

A: The PLC-based touch panel control allows automated adjustments, reduces human error, tracks operational status, and enables recipe management for repeated batches. This ensures high efficiency, quality consistency, and easy troubleshooting.

Q: How does the centralized lubrication and forced air cooling system enhance machine operation?

A: The centralized automatic lubrication reduces maintenance requirements and ensures smooth running of moving parts, while the forced air cooling system dissipates heat effectively, enabling sustained high-speed operation and extending machine life.

Q: What safety features are included for operator protection?

A: The TG30 Series is equipped with emergency stop buttons, overload protection systems, and safety guard covers, limiting risks and fostering a safe working environment even during high-throughput production.

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