BCF Barmag Extrusion Winders

BCF Barmag Extrusion Winders Specification

Product Type
Extrusion Winder

Material
High-grade alloy steel and engineered plastics

Capacity
180-220 kg/hr (varies per model)

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Based Control

Cooling System
Advanced air and water cooling system

Spinning Method
BCF (Bulked Continuous Filament)

Voltage
380-440 V, 3 Phase, 50/60 Hz

Power
30-50 kW (Model-dependent)

Weight
2850 kg (approximate)

Dimension (L*W*H)
4200 mm x 1400 mm x 2500 mm

Color
Standard Industrial Grey/Blue

Safety Features
Integrated safety interlocks and emergency stop

Winding Speed
Up to 4200 m/min

Noise Level
Less than 78 dB(A)

Lubrication
Centralized lubrication system

Number of Ends
4-8 ends (customizable)

Doffing Method
Semi/fully automatic doffing options

Traverse System
Electronic Traverse

Tension Control
Automatic electronic tension control system

Package Size
Standard 8" x 8" or customized

BCF Barmag Extrusion Winders Trade Information

Supply Ability
100 Per Month

Delivery Time
7 Days

BCF Barmag Extrusion Winders About

Heres a professional marketing-purpose description for your BCF Barmag Extrusion Winders suitable for sales and promotional use: --- For Sale: BCF Barmag Extrusion Winders Model S5 Brand: Barmag Model: S5 Type: 15E10/30D Year: 2005 Configuration & Capacity One Extruder per 6 Neumag Winders, each winder with 3 ends Total Winders: 36 Total Ends: 108 Extruder Configuration: 6 positions 3 ends per position (total 18 ends) High-performance BCF Barmag Extrusion Winders, designed for efficient bulk continuous filament (BCF) yarn production. The system features Neumag winders integrated with Barmag extruders, enabling high-output, precise winding of multiple yarn ends simultaneously. Ideal for carpet yarn, textile, and synthetic fiber production, this setup offers reliable operation, uniform yarn quality, and flexible production capacity. Built in 2005, these machines are well-maintained and ready for immediate production. 36 Neumag winders for high-volume BCF yarn production 108 total ends for multiple-end winding efficiency Each extruder with 6 positions 3 ends for precise control Robust Barmag and Neumag engineering for durability Ideal for carpet, textile, and synthetic fiber manufacturing Efficient extrusion and winding process for consistent yarn quality

Customizable and Versatile Performance

The BCF Barmag Extrusion Winders are engineered for adaptability, catering to various yarn production needs. With options to select the number of ends (4-8), winding speeds, and package sizes, manufacturers can optimize output for specific requirements. The combination of electronic traverse and automated tension control ensures uniform package build and high-quality output across all configurations.

Advanced Automation and Control

Equipped with a computerized PLC-based control system, these winders offer streamlined operation and real-time monitoring. Semi or fully automatic doffing reduces manual intervention, increasing efficiency and workplace safety. Integrated safety interlocks and emergency stop features further enhance operational security and reliability during high-speed operations.

Efficient Cooling and Lubrication Systems

The advanced air and water-cooling systems, coupled with centralized lubrication, promote optimum performance and longevity. These features minimize downtime, reduce maintenance needs, and support continuous high-speed operation, making the BCF Barmag Extrusion Winders a valuable asset for demanding industrial environments.

FAQ's of BCF Barmag Extrusion Winders:

Q: How does the automatic electronic tension control system benefit the winding process?

A: The automatic electronic tension control system continuously monitors and adjusts yarn tension during winding, ensuring uniform package formation and improving yarn quality. This results in fewer breaks and defects, enhancing overall efficiency and reducing waste.

Q: What customization options are available for the number of ends and package size?

A: The BCF Barmag Extrusion Winders allow customization for 4 to 8 ends, depending on production needs. Package sizes are available in the standard 8" x 8" configuration, but can also be customized to accommodate specific manufacturing requirements.

Q: When should the centralized lubrication system be serviced?

A: Routine checks on the centralized lubrication system should be performed as recommended by the manufacturer or after a set number of operating hours. Proper maintenance ensures smooth functioning, reduces component wear, and extends machinery lifespan.

Q: Where can the BCF Barmag Extrusion Winders be installed and who can benefit from them?

A: These winders are designed for installation in textile manufacturing facilities across India. They are ideal for manufacturers, traders, and service providers involved in bulked continuous filament (BCF) yarn production seeking efficiency and quality.

Q: What is the process for starting the winding operation with PLC-based controls?

A: Operators simply configure the desired parameters via the intuitive PLC-based interface. Once set, the system manages the winding process, monitoring speed, tension, and package build automatically, while also providing real-time feedback and safety monitoring.

Q: How do the safety interlocks and emergency stop features enhance operator safety?

A: Integrated safety interlocks and emergency stop buttons prevent unintended operation and enable immediate machine shutdown in case of emergencies, thereby minimizing risk and ensuring a safe working environment for operators.

Q: What are the key benefits of the advanced cooling system included in these winders?

A: The advanced air and water cooling system maintains optimal operating temperatures during high-speed winding. This prevents overheating, supports prolonged operation, and contributes to consistent yarn quality by reducing thermal stress.