Menzel Coating Range

Menzel Coating Range Specification

Usage & Applications
Textile fabric coating for industrial & fashion

Applicable Material
Polyester, Cotton, Blends

Speed
up to 120 m/min

Features
High Precision Coating, Energy Efficient, Robust Build

Capacity
8000 m/day

Fabric Type
Woven/Non-woven Fabrics

No Of Chamber
3

Weight
Approx. 11 Tons

Fabric width
2200 mm

Temperature Range
up to 220C

Type
Coating Range Machine

Voltage
415 V

Manufacturing Year
2021

Condition
Used

Dimension (L*W*H)
Approx. 25000 x 3500 x 4200 mm

Machine Type
Automatic

Power
75 kW

Pump Type
Centrifugal

Control Type
PLC Control

Drier Type
Multi-zone hot air

Web Guiding
Auto Edge Aligner

Coating Method
Knife Over Roll / Direct Coating

Compressed Air Requirement
6-8 bar

Operator Panel
Touchscreen HMI

Exhaust System
Integrated

Drive System
Frequency controlled

Roller Material
Stainless Steel

Heating System
Electric & Thermic oil

Tension Control
Electronic

About Menzel Coating Range

For Sale: Menzel Coating Range KM550-80-483 Location: USA Year: 2005 Material Width: 2600mm Roller Width: 2800mm Speed: 335m/min Voltage: 3480V AC, 60Hz Compressed Air: 6bar High-performance Menzel Coating Range, designed for precise coating of wide fabrics. This system is ideal for various production methods, allowing coating via high coating roller or air doctor blade. Equipped with a collision control system, it ensures safe, efficient, and reliable operation. The machine includes entry and exit sections with coating heads (drying zone removed) and allows precise control of coating thickness, material feed, and process speed. Coating beams are servo-driven and adjustable via a central control panel, while the system also features a preheating unit for fabric and a heat exchanger for consistent temperature control. Key Components Lower frame and coating head with beam and knife adjustment Coating roller with doctor stripping device for residue removal Brake, paste limitation, paste supply, and central control panel Lacquering device for pre-coated material Coating beams with adjustable coating knives Mahlo coating thickness verifier system (entry & exit; not supplied due to radioactive components) Preheating unit using hot water Heat exchanger & transfer system (H.E.A.T. Inc) Burner Capacity: Zone 1 150kW, Zones 25 100kW Max Temp: 550F, Max Pressure: 75psig Servo-controlled coating beams for precise operation Wide coating capability (up to 2600mm material width) Adjustable coating knives for versatile applications Entry and exit with coating heads for smooth operation Preheating unit and heat exchanger for consistent coating quality Fully controlled via central control panel for efficiency and safety Suitable for textile, technical fabrics, and specialty coating applications

Advanced Coating Technology for Multiple Fabrics

Engineered for versatility, the Menzel Coating Range handles both woven and non-woven fabrics, enabling seamless processing of polyester, cotton, and blends. Its robust stainless steel rollers, multi-zone hot air dryer, and precise knife-over-roll coating method result in uniform coatings suitable for demanding industrial and fashion textile requirements.

Smart Controls and Enhanced Efficiency

Equipped with PLC control, a user-friendly touchscreen HMI, and electronic tension regulation, the machine ensures accuracy and ease of operation. The frequency-controlled drive system, integrated exhaust, and automatic web guiding optimize throughput, minimize energy use, and reduce waste, leading to enhanced operational efficiency.

Applications and Operational Excellence

With a capacity of up to 8000 m/day at speeds of 120 m/min, this coating range stands out for high-volume textile processing. Its wide temperature range and three-zone heating system suit diverse finishing requirements, making it invaluable for service providers, suppliers, and traders looking to boost productivity and deliver premium coated fabrics.

FAQ's of Menzel Coating Range:

Q: How does the Menzel Coating Range ensure high-precision fabric coating?

A: The Menzel Coating Range utilizes a knife-over-roll or direct coating method combined with electronic tension control and PLC-driven automation. This setup ensures consistent layer thickness, uniform application, and minimal variation across the fabric width, even at high speeds.

Q: What types of materials can be processed with this coating machine?

A: This machine is compatible with woven and non-woven fabrics, including polyester, cotton, and various blends. It is suitable for both industrial and fashion applications, catering to a broad spectrum of textile processing needs.

Q: When is the electric and thermic oil heating system typically used?

A: The heating system is employed during the drying phase, where multi-zone hot air dryers elevate temperatures up to 220C. The combination of electric and thermic oil heating offers rapid heat-up times and stable temperature control, vital for achieving durable, high-quality coatings.

Q: Where can this machine be installed and what are its space requirements?

A: With approximate dimensions of 25,000 x 3,500 x 4,200 mm and a weight of 11 tons, the Menzel Coating Range requires a spacious, industrial setting with sufficient floor strength, proper ventilation, and a three-phase 415 V electrical supply.

Q: What is the typical process for operating the Menzel Coating Range?

A: Operation involves feeding the chosen fabric, configuring parameters via the touchscreen HMI, and setting desired speed, tension, and temperature. The system's auto edge aligner and integrated exhaust streamline production, while the PLC maintains precise control throughout the coating and drying stages.

Q: How does the auto edge aligner benefit production?

A: The auto edge aligner continuously monitors and corrects fabric alignment as it enters the coating section, reducing edge defects and material waste. This feature ensures a more efficient workflow and helps maintain uniform coating quality throughout the production run.

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