MacCoy Direct Beam Warper with Creel

MacCoy Direct Beam Warper with Creel Specification

Product Type
Direct Beam Warper with Creel

Automation
Automatic

Capacity
Up to 700 kg per beam

Voltage
415 V

Power
7.5 kW

Speed
Up to 1000 m/min

Weaving Width
Up to 2500 mm

Color
Industrial Grey and Blue

Dimension (L*W*H)
6500 mm x 2500 mm x 2200 mm

Weight
Approx. 2200 kg

Safety Features
Emergency stop, interlocks, safety guards

Application
Warping for weaving preparation in textile mills

Material Compatibility
Cotton, Polyester, Blends, Viscose, Synthetic Filaments

Yarn Count Range
5s to 120s

Braking System
Electro-magnetic braking

Surface Finish
Powder coated

Drive Type
AC variable frequency drive

Noise Level
< 75 dB

Control System
PLC based with touch screen HMI

Beam Length
Up to 4000 mm

Beam Flange Diameter
800 mm, custom sizes available

Creel Type
Modular, expandable, static creel with tension devices

About MacCoy Direct Beam Warper with Creel

Machine Details Make: MacCoy Machine Type: Direct Beam Warper Model: ME-1 Serial No.: ME1.7970-3 Year of Manufacture: 1983 Yarn Accumulator Model: 202 Ensures smooth yarn flow and tension stability during warping Creel System Creel Capacity: 500 ends Designed for efficient handling of multiple yarn packages Suitable for continuous and uniform beam formation Beam Details Section Beam Size: 32 54.25 Available Quantity: 30 beams Compatible with standard weaving preparation requirements Applications Direct beam warping for weaving preparation Suitable for cotton, synthetic, and blended yarns Ideal for mills looking for a cost-effective and dependable warping solution

Advanced Automation for Efficient Warping

Sporting PLC-based control and a modern touch screen HMI, this beam warper optimizes your weaving preparation process. Automated settings, intuitive operation, and real-time monitoring ensure maximum productivity with minimal manual intervention, reducing errors and downtime.

Versatile Design for Modern Textile Needs

The modular, expandable creel adapts to varying production scales and yarn types-whether cotton, polyester, blends, or synthetic filaments. The robust frame, powder-coated for durability, accommodates beam flange diameters up to 800 mm and lengths up to 4000 mm, with custom sizes available on request.

Safety and Reliability Built In

Safety is prioritized with features such as emergency stops, interlocks, and safety guards. The low-noise design (below 75 dB) ensures operator comfort, while the electro-magnetic braking system and AC variable frequency drive provide precise, reliable speed and tension control.

FAQ's of MacCoy Direct Beam Warper with Creel:

Q: How does the MacCoy Direct Beam Warper enhance the weaving preparation process?

A: By offering automated PLC-based control, customizable creel options, and consistent tension management, the MacCoy Direct Beam Warper streamlines yarn preparation, reducing downtime and errors typical in manual warping, and ensuring optimal beam quality for weaving.

Q: What materials and yarn counts is this warper compatible with?

A: The machine supports a wide range of yarn types, including cotton, polyester, blends, viscose, and synthetic filaments, covering yarn counts from 5s to 120s. This versatility meets the evolving needs of modern textile mills.

Q: When should a modular and expandable creel be chosen for warping?

A: A modular, expandable creel is ideal when production needs may vary or expand over time. It allows mills to start with a basic setup and scale up effortlessly by adding more positions or tension devices as requirements grow.

Q: Where is the MacCoy Direct Beam Warper most typically installed?

A: It is designed for installation in textile mills across India, particularly in weaving preparation sections where efficient, large-scale yarn warping is required.

Q: What is the warping process with this machine, and what are its key advantages?

A: Yarns are loaded onto the static modular creel, tensioned precisely via built-in devices, and directly wound onto beams of up to 800 mm flange diameter and 4000 mm in length. This process, automated and monitored via touch screen HMI, increases efficiency, consistency, and reduces waste.

Q: How is operator safety ensured during machine operation?

A: Safety guards, emergency stop mechanisms, and electrical interlocks are integrated into the design, minimizing risk and ensuring quick response in case of any irregular operational events.

Q: What are the main benefits of using a PLC-based, touch screen HMI control system?

A: PLC-based control with a touch screen HMI allows precise, repeatable settings, simplified troubleshooting, and real-time parameter adjustments, enhancing overall machine efficiency, ease of use, and product quality.

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