Spray Type Air Washers

Spray Type Air Washers Specification

Surface Finish
Powder Coated / Painted / Galvanized

Mounting Type
Floor Mounted

Automation Grade
Semi-automatic / Automatic

Tensile Strength
~250-550 MPa (Depending on Material)

Diameter
Depends on Fan Size (typically 450 mm - 1400 mm)

Hardness
Depends on Material (Mild Steel 120-180 BHN)

NO. Of Hole
Depends on Model and Nozzle Numbers

Noise Level
Below 75 dB

Part Type
Main Unit

Features
High Efficiency, Low Power Consumption, Corrosion Resistant, Rigid Structure

Size
Customizable (standard models from 3000 CFM to 150000 CFM)

Capacity
Up to 150000 CFM

Thermal Conductivity
43 W/mK (GI/Steel)

Product Type
Spray Type Air Washer

Material
GI Sheets / Mild Steel / Stainless Steel

Textile Machine Type
For Humidification Plants, Textile Industries

Spare/Component Type
Complete Unit

Usage
Industrial Air Cooling & Humidification

Speed
960 / 1440 RPM

Dimension (L*W*H)
As per design/model (e.g., 2000 x 1000 x 1200 mm to 6000 x 2500 x 2500 mm)

Weight
Varies by size (120 kg to 3200 kg)

Applicable Industries
Textile, Pharmaceutical, Food, Chemical, Automobile

Frame Structure
Modular Panel Type / Welded Construction

Fan Type
Direct Drive/ Belt Driven Centrifugal Fans

Power Consumption
3 HP to 60 HP depending on airflow

Air Velocity
6-12 m/s

Filter Type
Aluminium / Synthetic / Cellulose Filter Pads

Water Tank Capacity
Varies by size (150 L to 2500 L)

Core Functionality
Removes Dust, Cools and Humidifies Air

Pump Type
Centrifugal Re-circulating Pump

Nozzle Material
Brass / Engineering Plastic

About Spray Type Air Washers

COMINATION OF PVC, ALUMINIUM AND STAINLESS STEEL Air washer will has single multiple bank spray systems to suit high saturation efficiency. Also available with high pressure pump to save the power of upto 50% of conventional type. Heavy Duty Rigid PVC Piping to avoid corrosion. The spray nozzles are made of ABS Poly Carbonite Materials with S.S. orifice and S.S. Clamp for easy maintenance. They are specially designed for higher efficiency

Efficient Cooling and Humidification Solutions

Designed for demanding industrial applications, these spray type air washers efficiently remove dust, cool, and humidify air. They incorporate centrifugal fans and high-quality filter pads for optimal performance and superior air quality, making them ideal for textile, pharma, food, and chemical sectors.

Customizable to Suit Any Industrial Requirement

With flexible configurations available-ranging in airflow, tank capacities, and dimensions-these units can be tailored for specific factory sizes and projects. Options for both modular panel and welded structures ensure easy installation and adaptability.

Quality Materials for Reliable Performance

Constructed from galvanized iron, mild steel, or stainless steel and finished with powder coating or painting, these units are engineered for durability, corrosion resistance, and enhanced longevity, even in demanding industrial environments.

FAQ's of Spray Type Air Washers:

Q: How does a Spray Type Air Washer operate in industrial environments?

A: A spray type air washer works by drawing air through wet filter pads using powerful direct-drive or belt-driven centrifugal fans. The air passes through a series of water sprays and filter pads (aluminium, synthetic, or cellulose), removing dust while humidifying and cooling the air before it is circulated into the workspace.

Q: What industries can benefit from using these air washers?

A: Industries such as textiles, pharmaceuticals, food processing, chemicals, and automobile manufacturing use these air washers for air cooling, dust removal, and maintaining desired humidity levels, enhancing both product quality and worker comfort.

Q: What factors determine the size and model selection for an air washer?

A: Choice of size and model depends on required airflow (CFM), area of coverage, air velocity, water tank capacity, and application-specific needs. Standard models are available for airflow from 3,000 to 150,000 CFM, and water tanks range from 150 L to 2500 L.

Q: Where are these spray type air washers typically installed?

A: These units are usually floor-mounted in industrial plants such as textile mills, pharmaceutical facilities, food factories, and chemical plants across India, wherever efficient air cooling and dust removal are critical requirements.

Q: What is the typical maintenance process for these air washers?

A: Regular cleaning of filter pads, nozzle inspection, and periodic checks of the centrifugal pump and fan are recommended to ensure optimal efficiency. The modular panel design facilitates easy access and maintenance.

Q: What benefits does using a spray type air washer provide over conventional cooling methods?

A: Spray type air washers offer high energy efficiency, better dust removal, controlled humidity, and more consistent cooling. Their customizable design allows optimization for specific industrial needs, making them cost-effective and reliable.

Q: Are these air washers available with automation options?

A: Yes, they can be supplied as either semi-automatic or fully automatic systems, providing flexibility in operation and control based on user preference and site requirements.

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