Trutzschler Carding machines

Trutzschler Carding machines Specification

Product Type
Carding Machine

Material
Mild Steel / Alloy Steel

Capacity
Up to 120 kg/hr

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Based

Cooling System
Air Cooled

Spinning Method
Carding

Voltage
380-415 V

Power
11-15 kW

Weight
Approx. 5500 kg

Dimension (L*W*H)
3300 x 1450 x 2250 mm

Color
Blue & White

Noise Level
Less than 80 dB

Lubrication System
Centralized automatic lubrication

Working Width
1000 mm

Licker-in Type
Clothed, rigid

Main Cylinder Diameter
1500 mm

Production Range
60-120 kg/hr

Type of Cleaning
Auto Cleaning

Safety Features
Emergency stop, safety guards

Operation Mode
Continuous

Wire Type
Flexible wire

Doffer Diameter
490 mm

Sliver Can Diameter
24 to 40 inches

Suitable Fiber Type
Cotton, synthetic fibers, blends

Feeding Type
Automatic Chute Feed

Trutzschler Carding machines Trade Information

Supply Ability
100 Per Month

Delivery Time
7 Days

About Trutzschler Carding machines

We are offering an extensive fleet of TrA tzschler Carding machines and auxiliary equipment. As the global benchmark for sliver quality and fiber opening, this inventory ranges from the legendary DK series to the high-performance TC 11, providing options for both high-volume production and specialized spinning lines Qty Machine Type Model Year Origin 2 High-Production Card TC 11 2015 Germany 29 High-Production Card DK 803 1999 Germany 4 High-Production Card DK 760 1994 Germany Integrated Auxiliary & Feeding Equipment To ensure a seamless fiber flow from blowroom to carding, the following matching components are available: Chute Feeders: Trtzschler DKF (1998) a Designed for uniform fiber distribution and tuft consistency. Auto Can Changers (Large Format): KH 950/1000 (1999): Optimized for high-capacity cans. KH 850/900 (1998): Reliable, high-speed automated swapping. Featured Technical Highlight: TrA tzschler DK 760 We have specific units of the DK 760 available with the following technical data: Type No: 760-22 08 Build: Precision German engineering known for its rigid frame and exceptional sliver CV% values. TC 11 Modernity: The 2015 TC 11 units feature increased carding areas and intelligent sensor technology for maximum trash removal and fiber protection. Proven Reliability: The DK 803 and DK 760 series are the "workhorses" of the industry, prized for their mechanical longevity and ease of maintenance. Total Line Integration: With matching Chute Feeders and Auto Can Changers, these units are ready to be configured into a complete, high-efficiency carding room. Genuine German Build: All units are original Trtzschler Germany manufacture, ensuring the highest metallurgical standards and component precision.

Advanced Carding Technology

Trutzschler Carding machines integrate modern technological features such as a PLC-based control system and computerized operation, ensuring optimal performance and product consistency. The flexible wire and large cylinder diameter cater to diverse fiber types, making these machines adaptable for varying production requirements.

Efficient and Safe Operation

With automatic chute feeding, central lubrication, and auto-cleaning, these machines are designed for continuous operation while minimizing manual intervention. Safety is prioritized through emergency stop buttons and sturdy safety guards, ensuring compliance with industrial standards. The air-cooled design helps sustain operation during extended production cycles.

Versatility in Fiber Processing

These carding machines easily handle cotton, synthetic fibers, and their blends, supporting manufacturers with versatile production needs. Their robust structure and advanced features guarantee high-quality output while accommodating different sliver can sizes, making them a reliable choice for modern textile mills.

FAQ's of Trutzschler Carding machines:

Q: How does the automatic chute feed system enhance productivity in the Trutzschler Carding machine?

A: The automatic chute feed system provides a consistent and regulated fiber supply, minimizing interruptions and manual handling. This steady input ensures uniform carding, reduces production downtime, and boosts overall productivity, allowing the machine to efficiently process up to 120 kg/hr.

Q: What safety features are integrated into Trutzschler Carding machines for operator protection?

A: These machines are equipped with emergency stop buttons and robust safety guards. Such features ensure quick machine shutdown in critical situations and safeguard operators from moving machine parts, complying with necessary safety standards in textile manufacturing environments.

Q: When should routine maintenance or cleaning be performed on this carding machine?

A: Due to its automated central lubrication and auto-cleaning systems, routine manual maintenance is minimized. However, periodic checks are recommended as per the manufacturer's guidelines or after prolonged operation to ensure optimal performance and long-term durability.

Q: Where can Trutzschler Carding machines be supplied or serviced within India?

A: Trutzschler Carding machines are available for supply, service, and trading across various regions in India. Interested buyers can contact authorized Trutzschler dealers, service providers, or traders for installation, training, and after-sales support.

Q: What makes this carding machine suitable for processing different fiber types?

A: The use of flexible wire and a main cylinder diameter of 1500 mm enables meticulous handling of varying staple lengths. This, combined with precise control via PLC systems, renders the machine suitable for processing cotton, synthetics, and blended fibers without compromising sliver quality.

Q: How does the centralized automatic lubrication system benefit machine operation?

A: The centralized automatic lubrication ensures all critical parts receive proper lubrication consistently, which decreases wear and tear, reduces maintenance intervals, and extends the machine's operational life. This feature supports continuous production with minimal interruptions.

Q: What are the primary benefits of PLC-based controls and computerized operation in these machines?

A: PLC-based controls and computerized operation offer precise parameter settings, streamlined processes, and easy monitoring. These advantages collectively improve processing accuracy, reduce operator intervention, and enable swift changeovers for different production requirements.