Benninger Synthetic Sizing Machine BEN FULLSIZE (Zell Sizing Line)

Benninger Synthetic Sizing Machine BEN FULLSIZE (Zell Sizing Line) Specification

Product Type
Synthetic Sizing Machine

Automation
Automatic

Capacity
Up to 1200 m/min

Voltage
400 V, 3 Phase, 50/60 Hz

Power
Approx. 45 kW

Speed
Up to 1200 m/min

Weaving Width
Up to 3600 mm

Color
Standard Industrial Gray/Green

Dimension (L*W*H)
Approx. 10500 x 4200 x 3800 mm

Weight
Approx. 18,000 kg

No. of Size Boxes
2 to 3 (customized)

Batch Size
Up to 1000 kg

Special Features
Eco-friendly operation, low energy consumption, high size pick-up efficiency

Application
Warp yarn sizing for synthetic fiber preparation

Drying System
Hot air and cylinder drying unit

Suitable Yarns
Polyester, Nylon, Blends

Control Interface
PLC controlled with touch screen HMI

Beam Flange Diameter
Up to 1250 mm

Squeeze Roller Pressure
Precisely adjustable

Moisture Control
Integrated automatic moisture control

Material Construction
High-grade alloy steel and stainless steel contact parts

Creel Type
Modular, customized as per requirement

About Benninger Synthetic Sizing Machine BEN FULLSIZE (Zell Sizing Line)

Make: Benninger Model: BEN FULLSIZE (Zell Sizing) Year of Manufacture: 2001 Sizing Configuration: 1 Beam to 1 Beam (No sectional creel suitable for direct beam sizing) Machine Composition: ZMF WKD KSA TF MLT TF TW BBA Technical Specifications Working Width: 2800 mm Maximum Production Speed: 0.14 125 m/min Draw Tension Ranges: 15 daN 30 daN 30 daN 300 daN Feed Roller Diameter: 200 mm Chain Drive System: Heavy-duty chain system for stable operation Key Features & Equipment Motorized unwinder Humidification device Finishing device Subfield system Dancer roller for tension control Winding train Integrated protection and safety devices Catwalk for easy access and maintenance Electrical & Control System Power Supply: Transformer Input: 3 480 V / 60 Hz Output: 440 V / 60 Hz Control Voltage: 230 V / 60 Hz Main Fuse: 20 A Main Control Cabinet: Climatized Control System: Updated Simatic Touch Screen Panel PC Handheld run controls at entry and exit Advanced Systems Anti-static system Protechna Laserstop 4080 safety system Sizing Box & Squeeze Roller Configuration Size Box: 1 size tank with 3 m wide rollers 1 red rubber-coated roller 1 black rubber-coated roller Squeeze Rollers: 2 double squeeze roller sets Each set includes: 1 vulcanized rubber roller 1 chromed steel roller Arranged in 2nd and 5th positions Applications Synthetic filament yarn sizing Preparation for high-speed weaving Ideal for polyester, nylon, and technical yarns Suitable for uniform, high-strength warp beam production Key Benefits Precise size application and yarn tension control High operational stability and reliability User-friendly modern control system Proven Benninger quality for long service life Excellent suitability for synthetic yarn weaving preparation

High-Efficiency Sizing for Synthetic Fibers

Optimized for preparing polyester, nylon, and blended yarns, the BEN FULLSIZE delivers consistently uniform sizing to ensure superior weaving performance. With customizable size boxes and modular creel design, it easily accommodates diverse production requirements while maintaining high throughput and quality.

Integrated Moisture and Process Control

Featuring an advanced automatic moisture control system, this machine guarantees precise yarn conditioning at every stage. The PLC-controlled interface with touch screen HMI streamlines setup, monitoring, and adjustments, helping reduce operational delays and maintain optimal production consistency.

Eco-Conscious and Energy-Saving Operation

Designed to minimize energy usage and environmental impact, the BEN FULLSIZE employs innovative hot air and cylinder drying technology. Its efficient operation ensures reduced energy consumption, high size pick-up efficiency, and eco-friendly production practices for textile manufacturers.

FAQ's of Benninger Synthetic Sizing Machine a BEN FULLSIZE (Zell Sizing Line):

Q: How does the Benninger Synthetic Sizing Machine benefit synthetic yarn preparation?

A: The machine ensures optimal sizing of polyester, nylon, and blended yarns, resulting in improved weaving performance, reduced yarn breakage, and enhanced fabric quality due to its precise moisture control and uniform size application.

Q: What is the process for using the BEN FULLSIZE Sizing Machine?

A: Warp yarns are loaded onto the modular customized creel, passed through the size boxes (2 to 3 as required), then dried using hot air and cylinder units. The PLC interface allows operators to control and monitor each stage of the process, ensuring proper sizing and moisture levels throughout.

Q: When should I opt for this sizing line in textile manufacturing?

A: This machine is ideal when preparing synthetic warp yarns for weaving, particularly for high-speed and high-capacity operations. It is recommended for use in mills demanding consistent results, automation, and energy efficiency.

Q: Where is the Benninger BEN FULLSIZE Sizing Machine available?

A: The machine is available in India through authorized service providers, suppliers, and traders specializing in textile machinery solutions.

Q: What are the advantages of the automatic moisture control feature?

A: Automatic moisture control ensures consistent yarn properties, reducing variability and improving the efficiency and quality of downstream weaving processes. This minimizes defects and enhances overall production output.

Q: How is the squeeze roller pressure adjusted during operation?

A: The squeeze roller pressure is precisely adjustable, allowing operators to tailor the pressure to various yarn types and processes using the machine's user-friendly touch screen HMI control panel.

Q: What makes the BEN FULLSIZE machine eco-friendly?

A: Its low energy consumption, high efficiency in size pick-up, and modern drying systems contribute to reduced environmental impact, supporting sustainable and responsible textile production.

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