Menzel Coating Range

Menzel Coating Range Specification

Speed
15-120 m/min

Condition
Used

Features
High Precision Coating, Energy Efficient, Robust Construction

Fabric width
1800 mm

Machine Type
Automatic Coating Machine

Dimension (L*W*H)
22000 x 3700 x 4700 mm

No Of Chamber
3

Capacity
3000 m/day

Control Type
PLC Controlled

Temperature Range
up to 200C

Voltage
380V

Type
Coating Range

Power
45 kW

Fabric Type
Woven & Non-Woven

Pump Type
Gear Pump

Manufacturing Year
2016

Applicable Material
Textile, Industrial Fabrics

Usage & Applications
Textile Coating, Technical Fabrics, Laminated Fabrics

Weight
Approx. 10,000 Kg

Compressed Air Consumption
5 m3/h

Operator Panel
Touch Screen

Noise Level
<75 dB

Electrical Protection
Yes

Edge Alignment System
Included

Roller Diameter
180 mm

Drying System
Hot Air Circulation

Max. Working Width
1600 mm

Drive System
AC Motor Drive

About Menzel Coating Range

Menzel Coating Range 2005 Location: USA Overview: The Menzel Coating Range is a versatile, high-precision coating machine designed for a variety of production methods. It supports coating via a high-precision roller or air doctor blade, with automated control systems ensuring consistent quality and operational safety. The drying zone has been removed, leaving entry, exit, and coating functionality. Machine Design: Entry and exit with coating heads Collision control system for safe operation Coating beams with servo-driven adjustment controlled centrally from the control panel Adjustable coating knives for precision application Coating System: Coating roller with stripping doctor device to remove residues Brake, paste limitation, paste supply, and control panel integrated Lacquering device for pre-coated materials Frame with engraved roller, pressure roller, medium basin, and medium limitation Verification & Preheating: Entry and exit Mahlo coating thickness verifier system (not supplied due to radioactive requirements) Preheating unit for fabric using hot water Heat & Power: Heat exchanger & transfer system by H.E.A.T. Inc Burner capacity: Zone 1 150kW, Zones 25 100kW Model: KM550-80-483 Maximum temperature: 550F, Maximum pressure: 75psig Electrical: 3480V AC, 60Hz, Control voltage 24V DC Compressed air: 6bar Specifications: Year: 2005 Roller width: 2800mm Material width: 2600mm Speed: 335m/min Coating beams: Equipped with 2 coating knives

High-Precision and Versatile Coating

Engineered for advanced textile and industrial fabric processing, this coating range provides high-precision application with energy-efficient performance. Tailored for both woven and non-woven materials, its robust construction ensures consistent results and long-term durability, making it ideal for demanding manufacturing environments.

User-Friendly Operation and Control

The PLC-based control system with an intuitive touch screen operator panel simplifies the entire coating process. Operators can easily set parameters, monitor performance, and adjust speed, temperature (up to 200C), and alignment, ensuring user safety and product quality are always maintained.

Application Across Diverse Fabrics

With a working width of 1600 mm and support for fabrics up to 1800 mm wide, this machine accommodates a wide variety of materials, from general textile fabrics to technical and laminated types. Its adaptable design is a smart investment for suppliers serving diverse industrial applications.

FAQ's of Menzel Coating Range:

Q: How does the Menzel Coating Range ensure high-precision coating for textiles?

A: The machine is equipped with an advanced edge alignment system, hot air circulation drying, gear pump distribution, and PLC-controlled touch screen operation, all of which combine to deliver consistent and high-precision coating across large fabric rolls.

Q: What types of fabrics and applications is this coating machine suitable for?

A: It is specifically designed for use with both woven and non-woven textiles, as well as technical and laminated fabrics, making it suitable for textile coating, industrial laminates, and a range of technical fabric applications.

Q: When should I consider using this machine in my production line?

A: The Menzel Coating Range is best introduced when seeking to improve efficiency, coating quality, and production speed in medium- to large-scale textile and industrial fabric operations. Its capacity of 3000 meters per day supports high-volume manufacturing.

Q: Where can this machine be installed, and what are the space requirements?

A: With overall dimensions of 22000 x 3700 x 4700 mm (L*W*H) and a weight of approximately 10,000 kg, installation requires a spacious industrial setting with robust flooring and a reliable 380V electrical supply.

Q: What is the process flow for operating this coating machine?

A: The operator sets desired parameters via the touch screen panel, loads the fabric, and starts the automatic process. Fabric passes through the coating section, then through three hot air circulation chambers for drying, with speed and temperature fully controlled for optimal results.

Q: How does this equipment benefit fabric manufacturers and suppliers?

A: It offers precise, energy-efficient coating with low noise output (<75 dB), streamlined operation, and reliable electrical and safety features. These qualities minimize downtime and assure high-quality, repeatable outputs for various fabric products.

Q: What maintenance and safety features does the machine offer?

A: The equipment includes electrical protection, noise suppression, and robust construction, helping ensure longevity and operator safety. Routine maintenance typically involves checking the dryer, AC motor, and pneumatic systems for consistent performance.

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